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According to statistics, the load cell from the 1980s, more than 20 enterprises have introduced the United States, Japan and other countries design and manufacturing technology for small batch production, to 90 years to design for mass production, technical and technological level has greatly improved , the quality and quantity of basic products to meet domestic market demand in recent years, the load cell market in China has already matured.

As best load cell force measurement and control instruments, is now in China’s market has already matured. But still seeking load cell is constantly changing innovation development, the sensor will weigh more designers to consider how to put it into more convenient to use, how to make the load cell made in different aspects of different fields of application improvement and sublimation.

With the continuous expansion of the market and the growing demand, load cell manufacturers are slowly increased up, how to do better in the market, not difficult to analyze, and only in the continuous improvement of the sensor technology and services hard to walk in the forefront of the market demand. With the advent of new technology revolution, China and the world entered a new information age. In the use of information in the process, we must first solve is to obtain accurate and reliable information, followed by the sensor is access to natural areas of production and the most important information on ways and means.

Intelligent production Industry: Weighing sensor market bullish

In modern industrial production and automated production process, the need to use a variety of load cells to monitor and control the production process in all parameters, the weighing function of the sensor is to enable the device to work under normal conditions in the best condition, and making the production out of the product to achieve the best quality requirements. Not many excellent load cells, modern production loses its foundation. Load cells have already penetrated into such as industrial production, space development, ocean exploration, environmental protection, resource survey, medical diagnostics, biotechnology, and even extremely wide field of heritage conservation, so it seems, the load cell in this intelligent production industry has good development prospects.

As of the end of March: 122 Weighing corporate annual reports statistics

As of the end of March 2014, according to annual data for 122 industry Weighing backbone company statistics show that in 2013 the annual total industrial output value of 11.042 billion yuan, an increase of 1.72%; industrial added value of 3.39 billion yuan, up growth of 27.36%.

Intelligent life will be living in a variety of items together in series, the growth of the Internet of Things has become an indisputable fact. According to IDC, the market size of the global Internet of things will be given by 2013 $ 5.4 trillion to $ 7.3 trillion US dollars in 2017. The rise of smart home and wearable equipment and a series of new lifestyle for the sensor to bring gold chain opportunities. Including MEMS sensors, as the core of the upstream industry chain technology, originally used in cars, smart phones MEMS sensor system started strong into wearable art equipment.

Farewell to the “price competition”: the load cell to speak with innovative strength

Weighing sensor technology is an important foundation of electronic weighing technology, weighing sensor is a core component of electronic scales and electronic weighing systems. The development of modern weighing technology facilitates load cell technology advances, the development of microelectronics technology, computer technology, network communication technology, modern manufacturing technology, protection sealing technology, but also for the development of new load sensor provides technical and material basis.

Since the 1980s, some companies the United States, Germany, Japan and other industrialized countries, in order to meet the needs of international markets electronic weighing, weighing sensor common key technologies research and technology, styling products on production engineering and new product development have made great progress, so that the load sensor toward miniaturization, integration, multi-functional and intelligent direction. Establishment of the design of virtual reality technology, virtual manufacturing technology, the production process network of modern enterprise information systems.

It includes computer-aided design and simulation of dynamic systems; modeling and simulation systems for the production process of virtual simulation and testing technology and supply chain and logistics design; networked production process supervision, monitoring and control systems. Each country has appeared in more than 200,000 ~ 400,000 load cell known enterprises, internal quality and appearance of products are world-class level.

In short, the successful experience of these enterprises is to strengthen basic research, innovative technology and equipment, strict manufacturing process, total quality management.

Our load cells from the 1980s more than 20 enterprises have introduced the United States, Japan and other countries design and manufacturing technology for small batch production, 1990s design their own mass production, technical and technological level has greatly improved, the quality of products and the number of basically meet domestic market demand.

At that time people’s understanding of the load cell product is: more variety, low-volume, low-cost, high-yield, less investment and quick. Thus resulting in some enterprises and individuals of various systems have entered the industry, so manufacturers rapidly increased more than 160, resulting in crowded markets, intensified competition in the market. Weighing only a few years time a substantial increase in sensor output, and the quality is good and bad, cohabitation, people worried.

Some enterprises in order to sell more products hit the price card, whose low price, who is the big winner, a price war has been to the extent of the deranged. Production conditions, some of them simple enterprises, the lack of the necessary technical equipment and testing instruments, patchwork combination of product; some companies only have a certain production conditions, driven by interests, in order to reduce prices to grab the market, in disregard of the State standards and product quality law, with low-grade raw materials, components to produce finished products, seq charge excellent; although some have the production conditions, but in order to compete on cost, not when you press the stereotypes identified prototype manufacturing process, material change, change element, Save the process, or just barely qualified person “qualified.”

Consequences of price competition, load cell product quality supervision and inspection highlighted manifested: 1997 pass rate was 17% in 2002, the passing rate of only 37.5% from 1998 to 2003, the State Administration of Quality Supervision Electronics pricing scale with quality six national supervision of qualified rate has been hovering around 50%, or most of the load cell temperature substandard performance.

Although some owned, joint ventures has maintained a high level of production and stable product quality have been close to or reach the world advanced level in technology and processes, but by the impact of price competition, the number of domestic product decreasing. Some old domestic backbone enterprises, face a price war, he insisted the main raw materials, components unchanged, the same manufacturing process, under the premise of quality assurance, internal potential, reduce costs, withstand the test of the national supervision and spot checks to obtain all qualified good results, but profits are declining, the survival and development face serious challenges.

Weighing the overall quality level of the sensor, and its essence reflects the overall technical, technological and management level, it has influenced the development of electronic weighing.

If the business blindly cut prices, blindly none other, even non-profit sales, there can be no primitive accumulation of capital, companies do not have the ability to research new technologies, new processes, new product development and, thus, reducing the credibility of enterprises, China’s load cell industry as actually built on sand castles, go on like this is very dangerous, the gap between the sensor and the weighing of industrially developed countries will become increasingly large, even the day never catch up.

Domestic load cell manufacturers and government quality supervision departments at all levels should fully understand the seriousness of this problem, we must take effective measures to improve the overall quality level of the load cell as soon as possible. The most effective way to solve quality problems is tackling the problem from the roots.

Quality supervision departments at all levels should take administrative law, not self-serving, the production enterprises to raise awareness of legal metrology, to ensure the necessary conditions for the load cell production, strict implementation of national standards for production, to ensure the production of quality standards and consistent product.

Only change “price competition” to “quality competition” and “innovation competition” is the right way to improve our overall load cell technology and process level, the overall level of quality, to keep up with the development trend of international technology, integration into the international market.

I heard from the mouth of seniors a very vivid example of the late 1980s, when a few thousand dollars now the market price of listed electronic crane scale, electronic crane scales at the time to buy money can buy Santana , the main reason is weighing components rely on imports, resulting in the pricing of foreign-related enterprises caused by hand inside. With nearly two decades of development of the industry Weighing view, facing a common problem in many domestic industries, various manufacturers of product homogeneity, the ability of independent innovation phase was weak, due to the relatively unpopular industry, compared to other industries, and treatment is generally not high, it is difficult to attract the relevant people, resulting in lack of innovation capability of enterprises. Product homogeneity serious situation, facing brutal competition in the market and price competition, while a small portion of manufacturers under their comprehensive lack of competition, to the advantage of shoddy work under the premise of the exercise price of the short-term plan to seek a certain customer base, but the quality of products from no guarantees, damage to the interests of customers first, second in the long term: the development of the enterprise itself unfavorable undoubtedly suicidal. The third is the environmental damage of the fair trade market.

So think of the weighing industry in the world, occupies an important position, but also for our various departments work together enterprises industry personnel, long way to go!

First, carrying the weight limit, unlimited weighbridge equipment is not complete weighing equipment in the design process is the limit exists, we will certainly be making use of links to carry the weight of the device fully understand the trend and reduce damage from happening, so weighed device performance can be sufficient to get the show, fully understand the device instructions can play a significant effect resolved to obtain the understanding of the use of attention to detail by the manufacturers product description, so that the staff in the use of links does not appear the damage.

Second, the correctness of the operation, since the platform is now more intelligent equipment, mostly with intelligent software in combination with each other, the staff in the use of links to both is necessary to understand the need to expand, resulting in operating correctness, reduce equipment performance loss occurs.

(2) the results of boot lighter weighing perhaps focus.
The solution: use in accordance with instructions from scratch OCS calibration. Question still has not been resolved after the end of the calibration if, should reflect the sensor has been damaged.

(3) Weighing over, remove the load on the monitor is not zero.
The solution: the above line should be damaged and the signal attenuation, electronic crane carefully review the data line is not damaged and, if it should promptly replaced.

(4) is a digital weighing unstable the display.
Solution: Check crane is not placed on the level from the beginning to adjust its position.

(5) After the open power supply, electronic crane scale display without repercussions.
Solution: a closer look at the power cable is not intact, the monitor cable is not intact, can be found damaged replace immediately.